Find pilot plant examples below that are designed and built by EPIC’s engineering and fabrication teams. As a top pilot plant supplier, we work across a wide-range of industries and applications. These images showcase real world examples of our versatile pilot plant design and fabrication for recent clients. To find case studies of these specific systems, or discuss projects similar to your needs, speak with one of our engineers today.
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Pilot Plant for New Biochemical ProductsA coalition formed by Argo Gensis, Iowa State University and Seneca was formed to explore new biochemical additives for asphalt and other heavy industries. This pilot module allows new formulations to be produced at significant levels for market testing. It is currently in use at Iowa State University. - Automated Chemical Pilot PlantAn outdated semi-automated solution was replaced by this automated chemical pilot plant. The plant features industrial batching equipment and batch management software that has increased system productivity by 60 percent over the old solution. This pilot process system is an upgraded solution, replacing a fully manual operation.
- Sanitary Modular Batch Mixing PlantA batch mixing system is assembled into modules in EPIC's fabrication shop. This system shipped overseas to it's final destination where it will be used to introduce a new product to the market.
- Pilot Skid ShippingA completed pilot skid by EPIC ships down the highway to it's final destination. Every pilot plant is fully tested before leaving EPIC's facility and arrives fully ready for startup. Our experts come with your plant to install and start it up, making sure punch list items and training is completed for you.
- Pilot Module InstallationEPIC installs a module through the roof a new facility. Modules provide the extra benefit of containing your process into one mobile unit. This means your process can be installed in hard-to-reach areas of your plant, or moved at will. Don't worry, we don't normally need to remove your roof to install your pilot plant!
- Pilot Plant TestingThe Process & Mechanical team work hand-in-hand with the Quality Assurance department on each of the pilot plants that are completed at EPIC, meeting all required specifications of each pilot system.
- CO2 Removal Technology Proven with Pilot Plants by EPICA new CO2 capture technology for Akermin Inc. was proven viable through a series of pilot skids used for testing. EPIC provided the module seen here first, which was installed at the National Carbon Capture testing site in Alabama. An upgrade and addition to this system were recently completed.
- Pilot Plant Design and FabricationAll pilot skids are fabricated and assembled in EPIC's plant under controlled, production style conditions. Our full-time skilled craftsmen are experts at building high-quality process systems that will perform for many years to come.
- A Series of Pilot ModulesEPIC will sometimes get a customer with an on-going need for duplicate or similar sets of systems. Our controlled fabrication environment is ideal for creating these series of pilot skids, and after the initial skid the cost of design for each additional system is negligible.
- Turnkey Responsibility.Turnkey responsibility for pilot plants means that we take your project from concept all the way through fabrication to installation and start-up. One project manager. One supplier. EPIC results.
Pilot Plants